28021 Coker-Vail Rd   *   Holden, LA 70744   *   Phone: (225)567-2700   *   Fax: (225)567-3089

 
 
 

  • Tying Corner of Riser

    Two Layers Reinforcement

    Ready for concrete

    Pouring

    Pouring

    Just stripped from mold

    Moving in the Yard

    Engineer and City Officials Touring the Plant

    Dry Fitting Riser Section #4 & #5

    A perfect match

    Exterior Coated with Coal Tar Epoxy

    Riser #2 Leaving Gaineys

    Riser #2 Arrives on jobsite

    Riser #2 Set

    Moving Riser #3

    Setting Riser #4

    Setting Riser #7

    All Risers Set

    Stacked

    Frove Above Looking Into the Pump Station

     
 
 
 
 
 
 

Exciting Update!

Gainey's can NOW assist in Design & Value Engineering your next HEAVY Precast Structure!

**Call for Details!**
HEAVY Precast
 

Providing Large Custom Civil Engineering Structures
  • Pump Station #19 - City of Gonzales
 
 
 
 

PROJECT DETAILS: We helped develop for Shell Oil a secondary containment structure (double well cellar) for side by side oil rigs. The structure was cast in (2)12' x 22' x 4' tall, 12" thick risers - 42,000lbs. each. UPDATE: Photos from installation of Double Well Cellar

PROJECT DETAILS: Gainey's manufactured a 12' x 12' Precast Pump Station with 12" thick wall for a Power Plant in Coushatta, LA. The risers were cast into 5' tall sections, each weighing approximately 50,000 lbs

Transporting in Crane Building

Transporting in yard

Project Manager: Loretta George

Ready to Ship

First Riser Installed in Coushatta

Lifting Riser

Setting Pump Station Riser

Pump Station from above

Valve Pit - Setting into Base

Finishing Details
 
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  • Shell - Robertson 23 - Double Well Cellar

Reinforcement

Pouring with SCC

Lifting

Lifting

Moving Into Place

Matched

Production Crew & Project Manager

Top Riser

Top Riser

Plant in Background

Loading

Loading

On the Truck

14' Side

24' Side

Ready to Roll

Leaving Gainey's

Convoy Entering with Cellars

Applying Tarseal

Cyndi Glascock, Project Manager with Larry Posey of Shell Oil

Moving Riser #1

Setting Riser #1

Riser #1 Set

Setting Riser #2

Riser #2 Set Complete
  • RREP- Power Plant Pump Station
 

Check out the Advantages of PRECAST vs. CAST-IN-PLACE:
 

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PROJECT DETAILS:

We are finished with production on the main Pump Station for the City of Gonzales. Pump Station #19 measures 18' x13'-6" inside dimensions and is being manufactured with 12" thick walls in 4' riser sections stacking up to 26' in height. The "pink" color of the riser sections is a property of the Xypex waterproofing admixture dosed into the concrete at 3.5% by weight of cement. The concrete strength specified and being achieved is 6500PSI at 28 days. All Precast Risers are now set at the jobsite. The first riser arrived onsite by 8:45AM and the last riser (#7) arrived by 3:00PM and was set by 3:50PM. For those of you who may be counting, that means we were shipping and L. King Company was setting 33,440 lbs per hour! Attached are photos of the entire process including shipping, unloading, sealant application, and setting.

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